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X-Series (General Purpose End Mill Application Guide) |
D=Tool Diameter
Reduce food rates by 20% when using long length tools |
|
Work Material |
Type of Cut |
Axial DOC |
Radial DOC |
No. of Flutes |
Speed (M/min) |
TiCN |
ALTiN |
Feed (MM Per Tooth) |
3,0 |
6,0 |
9,0 |
12,0 |
16,0 |
19,0 |
25,0 |
Almunium Alloys 2024, 6061, 7075 |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
2
2
3 |
107
137
168 |
168
198
229 |
168
198
229 |
.0203
.0254
.0254 |
.0381
.0508
.0508 |
.0559
.0762
.0762 |
.0762
.1016
.1016 |
.0940
.1270
.1270 |
.1194
.1524
.1524 |
.1524
.2032
.2032 |
Copper Alloys Brass & Bronze |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
2
3
3 |
84
91
107 |
107
122
137 |
107
122
137 |
.0152
.0203
.0229 |
.0305
.0381
.0432 |
.0457
.0559
.0660 |
.0635
.0762
.0889 |
.0762
.0940
.1143 |
.0991
.1194
.1397 |
.1270
.1524
.1778 |
Composites, Plastics |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
3
4
4
|
91
114
137 |
107
137
198 |
107
137
198 |
.0203
.0229
.0229 |
.0381
.0457
.0457 |
.0559
.0686
.0686 |
.0762
.0889
.0889 |
.0940
.1143
.1143 |
.1194
.1397
.1397 |
.1524
.1778
.1778 |
Magnesium Alloys |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
2
2
3 |
107
137
168 |
168
198
229 |
168
198
229 |
.0203
.0254
.0254 |
.0381
.0508
.0508 |
.0559
.0762
.0762 |
.0762
.1016
.1016 |
.0940
.1270
.1270 |
.1194
.1524
.1524 |
.1524
.2032
.2032 |
Graphite |
Slotting
Rough
Finish
|
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
3
4
4 |
107
130
152 |
122
145
168 |
137
160
183 |
.0203
.0229
.0254 |
.0381
.0432
.0483 |
.0584
.0660
.0711 |
.0762
.0889
.0965 |
.0940
.1092
.1194 |
.1143
.1346
.1448 |
.1524
.1778
.1930 |
Cast Iron - Gray |
Slotting
Rough
Finish
|
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
3
4
4 |
61
76
91 |
107
122
137 |
107
122
137 |
.0102
.0127
.0178 |
.0178
.0254
.0381 |
.0279
.0381
.0559 |
.0381
.0508
.0762 |
.0483
.0635
.0965 |
.0584
.0762
.1143 |
.0762
.1016
.1524 |
Cast Iron - Ductile |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
3
4
4 |
61
76
84 |
76
84
99 |
76
84
99 |
.0102
.0127
.0152 |
.0178
.0254
.0305 |
.0279
.0381
.0457 |
.0381
.0508
.0584 |
.0457
.0635
.0711 |
.0584
.0762
.0864 |
.0762
.1016
.1168 |
Cast Iron - Malleable |
Slotting
Rough
Finish |
.25 x D
1 x D
1.5 x D |
1 x D
.25 x D
.01 x D |
3
4
4 |
53
61
69 |
69
76
84 |
69
76
84 |
.0076
.0102
.0127 |
.0127
.0178
.0254 |
.0203
.0279
.0381 |
.0254
.0381
.0508 |
.0330
.0423
.0635 |
.0406
.0584
.0762 |
.0508
.0762
.1016 |
Low Carbon Steel < 38 Rc
1018, 12L14,8620 |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
3
4
4 |
76
84
91 |
84
91
99 |
91
99
107 |
.0127
.0152
.0178 |
.0254
.0305
.0381 |
.0381
.0457
.0559 |
.0508
.0635
.0762 |
.0635
.0787
.0965 |
.0762
.0940
.1143 |
.1016
.1270
.1524 |
Medium Carbon Steels < 38 Rc
4140, 4340 |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
3
4
4 |
69
76
84 |
76
84
91 |
84
91
99 |
.0127
.0152
.0178 |
.0254
.0305
.0381 |
.0381
.0457
.0559 |
.0508
.0635
.0762 |
.0635
.0787
.0965 |
.0762
.0940
.1143 |
.1016
.1270
.1524 |
Medium Carbon Steels < 38 Rc
4140, 4340 |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
3
4
4 |
69
76
84 |
76
84
91 |
84
91
99 |
.0127
.0152
.0178 |
.0254
.0305
.0381 |
.0381
.0457
.0559 |
.0508
.0635
.0762 |
.0635
.0787
.0965 |
.0762
.0940
.1143 |
.1016
.1270
.1524 |
Tool & Die Steels 39-48 Rc
A2, D2, H13, P20 |
Slotting
Rough
Finish |
.25 x D
1 x D
1.5 x D |
1 x D
.25 x D
.01 x D |
4
4
4 |
53
61
69 |
61
69
76 |
69
76
84 |
.0051
.0076
.0102 |
.0127
.0178
.0229 |
.0178
.0279
.0356 |
.0254
.0381
.0457 |
.0305
.0483
.0584 |
.0381
.0559
.0686 |
.0508
.0762
.0914 |
Tool Steels 49-52 Rc A2, D2 |
Slotting
Rough
Finish |
.25 x D
1 x D
1.5 x D |
1 x D
.25 x D
.01 x D |
4
4
4 |
18
24
30 |
23
30
38 |
69
76
84 |
.0051
.0076
.0102 |
.0102
.0152
.0178 |
.0152
.0229
.0279 |
.0203
.0305
.0381 |
.0254
.0381
.0457 |
.0305
.0457
.0559 |
.0406
.0610
.0762 |
Easy to Machine Stainless Steel
416, 410, 302, 303 |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
.01 x D
.5 x D
.01 x D |
3
3
3 |
61
76
91 |
76
84
99 |
76
84
99 |
.0076
.0127
.0152 |
.0178
.0254
.0305 |
.0279
.0381
.0457 |
.0381
.0508
.0635 |
.0483
.0635
.0787 |
.0584
.0762
.0965 |
.0762
.1016
.1270 |
Moderate Machining Stainless Steels
304, 316, Invar, Kovar |
Slotting
Rough
Finish |
.5 x D
1 x D
1.5 x D |
1 x D
.5 x D
.01 x D |
3
3
3 |
61
76
91 |
69
84
99 |
76
91
107 |
.0064
.0076
.0102 |
.0127
.0178
.0229 |
.0191
.0279
.0356 |
.0254
.0381
.0457 |
.0305
.0483
.0584 |
.0381
.0559
.0686 |
.0508
.0762
.0914 |
Difficult to Machine Stainless Steels
316L, 17-4PH, 15-5PH, 13-8 PH |
Slotting
Rough
Finish |
.25 x D
1 x D
1.5 x D |
1 x D
.25 x D
.01 x D |
3
3
3 |
53
61
69 |
61
69
76 |
69
76
84 |
.0051
.0076
.0127 |
.0127
.0152
.0254 |
.0178
.0229
.0381 |
.0254
.0305
.0508 |
.0330
.0381
.0635 |
.0432
.0457
.0762 |
.0508
.0610
.1016 |
Titanium |
Slotting
Rough
Finish |
.25 x D
1 x D
1.5 x D |
1 x D
.25 x D
.01 x D |
3
4
4 |
53
61
69 |
61
69
76 |
69
76
84 |
.0051
.0076
.0127 |
.0127
.0152
.0254 |
.0178
.0229
.0381 |
.0254
.0305
.0508 |
.0330
.0381
.0635 |
.0432
.0457
.0762 |
.0508
.0610
.1016 |
High Temp Alloys, Inconel, Haynes,
Stellite, Hastalloy, Waspalloy |
Slotting
Rough
Finish |
.25 x D
1 x D
1.5 x D |
1 x D
.25 x D
.01 x D |
4
4
4 |
11
14
17 |
12
15
17 |
14
18
20 |
.0051
.0076
.0076 |
.0102
.0127
.0152 |
.0152
.0152
.0229 |
.0203
.0254
.0305 |
.0254
.0330
.0381 |
.0305
.0381
.0457 |
.0406
.0508
.0610 |
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